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Safety Policies & Programs


Personal Protective Equipment

Policy Key Points

  • All PPE must be selected based on a workplace hazard analysis and must properly fit the associate.
  • Head protection (ANSI Z89.1 compliant hard hats) is required where falling objects, electrical hazards, or overhead work may occur.
  • Hard hats must be inspected daily and replaced if damaged or after impact, even without visible damage.
  • Eye protection is required in areas with risks from flying particles, chemicals, or intense light; safety glasses must meet ANSI Z87.1 standards.
  • Eye protection is required in all assembly, product testing, packaging, and repair areas except when in designated aisles or working at desk within these locations. 
  • Face shields are used in addition to safety glasses when face hazards (e.g., chemical splashes, grinding) are present.
  • Yaskawa provides ANSI Z87.1 prescription safety glasses or reimburses associates who purchase their own.
  • Foot protection must meet ASTM F2413 standards and is required where crushing, puncture, or electrical hazards exist.
  • Specialty footwear such as electrical hazard-rated or conductive shoes must be used as specified by task hazards.
  • Foot protection is required in all assembly, product testing, packaging, repair, and warehouse areas except when in designated aisles.  
  • Gloves must be task-specific; improper glove selection may increase risk rather than protect.
  • All fall protection systems must be anchored to points rated for 5,000 lbs. and inspected before each use.
  • Electrical PPE includes non-melting clothing, rubber insulating gloves, arc-rated garments, and safety glasses per NFPA 70E requirements.
  • Hearing protection (e.g., earplugs or earmuffs) must be worn when noise exposure meets or exceeds OSHA limits (≥90 dBA for any time or ≥85 dB over an 8-hour time-weighted average period).
  • Respirators require prior medical clearance; voluntary dust mask use requires distribution of OSHA Appendix D only.
  • High-visibility garments must meet ANSI/ISEA 107 Class 2 or Class 3 standards and be worn in posted areas or warehouses.
  • Hi-vis jackets or sweatshirts provided for cold environments must not have hoods, as they reduce peripheral vision.
  • Contract employer companies (Temporary Agencies) must supply their employees assign to work at Yaskawa with safety glasses and steel-toe shoes; Yaskawa provides other PPE as needed.
  • Yaskawa associates working in customer locations must follow the stricter of Yaskawa's or the customer's PPE policies.
  • PPE must be inspected regularly, maintained clean, and replaced if damaged or no longer providing adequate protection.


Policy

Overview
Responsibilities
PPE Hazard Analysis
Selecting PPE
Head Protection
Eye and Face Protection
Foot Protection
Hand and Arm Protection
Fall Protection PPE
Electrical Protection PPE
Hearing Protection PPE
Respiratory Protection PPE
High Visibility Vests, Shirts, or Jackets
PPE when in the Field
PPE for Contract Workers
Training
Records

Overview


The purpose of this program is to protect our Yaskawa associates by ensuring that Personal Protective Equipment (PPE) is provided, used, and maintained in a sanitary and reliable condition whenever it is necessary due to hazards from processes or in the work environment.

To the extent that it is possible and feasible, Yaskawa will remove or eliminate hazards or exposures through engineering means to eliminate the need for PPE.

Note: The requirements outlined in this policy represent the minimum standards. Individual facilities or work areas may implement more stringent requirements; however, under no circumstances may they adopt standards that are less stringent than those stated herein.


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Responsibilities


The EHS Risk Mitigation Manager is responsible for:

  • Performing a hazard assessment of the workplace to identify and control physical and health hazards,
  • Identifying appropriate PPE for associates,
  • Providing general PPE training for all associates,
  • Reviewing this policy annually and updating as necessary.

Yaskawa Managers are responsible for:
  • Procuring and providing approved PPE for assigned associates and contract workers,
  • Ensuring assigned associates, contract workers and guests wear appropriate PPE as required,
  • Training assigned associates, contract workers and guests in the use and proper care of PPE

Each Yaskawa Associate is responsible for:
  • Following all provisions of this program and related procedures including:
  • Wearing approved PPE when and where it is required,
  • Attending training sessions on PPE,
  • Properly inspecting, cleaning and maintaining PPE,
  • Notifying immediate supervisor whenever PPE needs repair or replacement.


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PPE Hazard Analysis


The EHS Department an analysis of the workplace to determine if hazards are present, or likely to be present, which necessitate the use of personal protective equipment (PPE).

This analysis consists of a survey of the workplace to identify sources of hazards to workers.

Consideration is given to hazards such as impact, penetration, laceration, compression (dropping heavy objects on foot, roll-over, etc.), chemical exposures, harmful dust, heat, light (optical) radiation, electrical hazards, noise, etc.

Where such hazards are present, or likely to be present, Yaskawa will:

  • Select, and have each associate use, the types of PPE that will protect the associate from the hazards identified in the hazard assessment,
  • Communicate equipment selection decisions to each affected associate,
  • Select PPE that properly fits each affected associate,
  • Train associates in the use and care of PPE as described elsewhere in this program.


  1. Go to www.YaskawaSafety.com then click on "Hazard Reporting and Analysis",
  2. The standard assessment is used when the 360° assessment is impractical or not yet been performed,
  3. The 360° assessment is a visual display of the hazards and the required PPE.


When the Standard Assessment is used, the assessor first determines if a particular type of PPE is required. When it is, the assessor defines the levels of PPE that are required.


The 360° assessment includes an image showing the required PPE for the area.


The PPE matrix is used to determine the required PPE specific to common tasks performed within Yaskawa America, Inc.

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Selecting PPE


All PPE clothing and equipment should be of safe design and construction, and should be maintained in a clean and reliable fashion.

Yaskawa takes the fit and comfort of PPE into consideration when selecting appropriate items for the workplace.

PPE that fits well and is comfortable to wear will encourage associate use of PPE.

Most protective devices are available in multiple sizes and care should be taken to select the proper size for each associate.

If several different types of PPE are worn together, Yaskawa makes sure they are compatible.

If PPE does not fit properly it may not provide the level of protection desired and may discourage employee use.



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Hard hats are required any of the following apply:

  • Objects might fall from above and strike them in the head, such as working below others who are using tools or working under a conveyor belt,
  • They might bump their heads against fixed objects, such as exposed pipes or beams, or
  • There is a possibility of accidental head contact with electrical hazards.

In general, protective helmets or hard hats should do the following:
  • Resist penetration by objects,
  • Absorb the shock of a blow,
  • Be water-resistant and slow burning,
  • Have clear instructions explaining the proper adjustment
Hard hats must have a hard outer shell and a shock-absorbing lining that incorporates a headband and straps that suspend the shell from 1 to 1 ¼” away from the head. All hard hats must meet the requirements of ANSI standard Z89.1

Types of Hard Hats

There are two Types (impact protection) and three Classes (electrical protection) are recognized.

Type I head protection offers protection from blows to the top of the head.

Type II head protection offers protection from blows to the top and sides of the head.

Class Impact by flying and falling objects Voltage Protection
A Yes Up to 2,200 Volts
B Yes Up to 20,000 Volts
C Yes None


Bump Caps

Bump caps are another form of head protection. Bump caps are used for areas where protection is needed from head bumps and lacerations. They are not designed to protect against falling objects and they provide no electrical protection.

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Site Hard Hat Required Areas
HQ
  • While operating overhead crane when load is shoulder height or higher
  • While working on or near live electrical conductors where there is a possibility of head exposure to electricity
  • While working below other workers who are using tools or objects that could fall and strike head
BG-A
  • While operating overhead crane when load is shoulder height or higher
  • While working on or near live electrical conductors where there is a possibility of head exposure to electricity
  • While working below other workers who are using tools or objects that could fall and strike head
  • While operating a scissor lift at a height where overhead objects could strike head
BG-N
  • While operating overhead crane when load is shoulder height or higher
  • While working on or near live electrical conductors where there is a possibility of head exposure to electricity
  • While working below other workers who are using tools or objects that could fall and strike head
  • While operating a scissor lift at a height where overhead objects could strike head
BG-Repair
  • While operating overhead crane when load is shoulder height or higher
  • While working on or near live electrical conductors where there is a possibility of head exposure to electricity
  • While working below other workers who are using tools or objects that could fall and strike head
  • While operating a scissor lift at a height where overhead objects could strike head
BG-W
  • While operating overhead crane when load is shoulder height or higher
  • While working on or near live electrical conductors where there is a possibility of head exposure to electricity
  • While working below other workers who are using tools or objects that could fall and strike head
  • While operating a scissor lift at a height where overhead objects could strike head
Franklin
  • While operating overhead crane or being within the fall zone of an overhead crane in operation or with a load suspended
  • While working on or near live electrical conductors where there is a possibility of head exposure to electricity
  • While working below other workers who are using tools or objects that could fall and strike head
  • While operating a scissor lift at a height where overhead objects could strike head
Plain City
  • While operating overhead crane when load is shoulder height or higher
  • While working on or near live electrical conductors where there is a possibility of head exposure to electricity
  • While working below other workers who are using tools or objects that could fall and strike head
  • While operating a scissor lift at a height where overhead objects could strike head
  • Solectria
  • While operating overhead crane when load is shoulder height or higher
  • While working on or near live electrical conductors where there is a possibility of head exposure to electricity
  • While working below other workers who are using tools or objects that could fall and strike head
  • While operating a scissor lift at a height where overhead objects could strike head
  • Daily Inspections

    A daily inspection of the hard hat shell, suspension system and other accessories for holes, cracks, tears or other damage that might compromise the protective value of the hard hat is essential.

    Hard hats with any of the following defects should be removed from service and replaced:

    • Perforation, cracking, or deformity of the brim or shell,
    • Indication of exposure of the brim or shell to heat, chemicals or ultraviolet light and other radiation (in addition to a loss of surface gloss)
    Always replace a hard hat if it sustains an impact, even if damage is not noticeable.

    Other Requirements

    Hard hats shall be worn with the brim facing forward.

    Approved hard hats shall be worn while working in a scissors or articulating lift when an overhead hazard is present or while working in close proximity to anyone working overhead.

    Approved hard hats shall be worn while using a crane to lift items at or above head level.

    See Electrical Safety PPE Section (8.0) for head protection for electrical work.

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    Eye and Face Protection


    Eye protection is required whenever associates are exposed to eye hazards from flying particles, molten metal, liquid chemicals, acids or caustic liquids, chemical gases or vapors, potentially infected material or potentially harmful radiation.



    Examples of potential eye hazards within Yaskawa America, Inc. include:

    • Assembly with power tools,
    • Cutting and stripping wires,
    • Drilling, sanding, grinding or cutting sheet metal,
    • Building wooden crates or skids,
    • Soldering,
    • Welding, cutting or brazing,
    • Any work with live electrical components.



    Face Protection

    When face protection is required, the face shield shall be used in conjunction with approved safety glasses.

    Face protection is required whenever associates are exposed to face hazards.

    Examples of potential face hazards within Yaskawa America, Inc. include:

    • Pouring or working with chemicals,
    • Grinding,
    • Welding, cutting or brazing.


    Prescription Lenses

    Use of prescription corrective lenses, even those marketed as “safety glass” will not provide adequate protection against most occupational eye and face hazards.

    Associates who require corrective lenses shall either wear ANSI Z87.1-2010 (or later) approved prescription corrective lenses or wear approved additional protection over their eye-wear.

    Yaskawa provides prescription ANSI Z87.1 approved safety glasses to associates at no cost to the associate.

    • Associates who choose to purchase their own safety glasses must provide evidence that they are ANSI Z87.1 2010 (or later) approved.
    • Associates will be reimbursed up to the cost of prescription safety glasses provided by Yaskawa.
    • See Human Resources for details.



    Hazard Assessment Guidelines for Protective Eye and Face Wear
    Hazard Type Examples of Hazard Common Related Tasks Eye Face
    Impact Flying objects such as large hips, wire strands, wire bands, fragments, particles, sand, and dust Wire cutting and stripping, soldering, electrical work, chipping, woodworking, sawing, drilling, powered fastening, riveting, and sanding
    Grinding, cutting metal bands
    YES NO
    Heat Anything emitting extreme heat Casting, hot dipping, welding, brazing YES YES
    Chemicals Splash, fumes, vapors, and irritating mists Acid and chemical handling, decreasing, plating, working with adhesives YES YES
    Dust Harmful dust Woodworking, buffing, and generally dusty conditions YES NO
    Optical Radiation Radiant energy, glare, and intense light Welding, torch-cutting, and brazing
    Black light and laser work
    YES NO
    Most Common types of eye and face protection:
    Safety Spectacles Goggles Specialty Safety Goggles Face Shields Welding Shields
    Safety Spectacles Goggles Specialty Safety Goggles Face Shields Welding Shields
    These protective eyeglasses have safety frames constructed of metal or plastic and impact-resistant lenses. Side shields are available on some models. These are tight-fitting eye protection that completely cover the eyes, eye sockets, and facial area immediately surrounding the eyes and provide protection from impact, dust, and splashes. Come in vented and non-vented. Some goggles will fit over corrective lenses. Laser
    Specialty goggles protect against intense concentrations of light produced by lasers.

    Ultra Violet (UV) (Black light)
    UV goggles also come in a UV safety spectacle. These are used while performing inspections under a black light.
    Transparent sheets of plastic extend from the eyebrows to below the chin and across the entire width of the head. Face shields protect against nuisance dusts and potential splashes or sprays of hazardous liquids but will not provide adequate protection against impact. Face shields must be worn in conjunction with safety spectacles or goggles. Constructed of vulcanized fiber or fiberglass and fitted with a filtered lens, welding shields protect eyes from burns caused by infrared or intense radiant light. They also protect both eyes and face from flying sparks, metal spatter and slag chips produced during welding, brazing, soldering, and cutting operations.



    In addition to the specific tasks that require eye protection, Yaskawa America, Inc. has identified the following locations where safety spectacles are required:

    Site Eye Protection Required Areas
    HQ Labs – while performing assembly, repair, or working with live electrical
    BG-A All areas of production, except office desk area and aisles
    All product testing areas
    Machine Shop
    Parts cleaning stations
    Engineering Lab – while performing assembly, repair, or working with live electrical
    BG-N All areas of production, including aisles, except office desk area
    All product testing areas
    Machine Shop
    Paint Booth
    Parts cleaning stations
    Repair – except office desk area
    Engineering Lab – while performing assembly, repair, or working with live electrical
    BG-Repair All areas of repair,except aisles and office desk area
    All product testing areas
    Paint Booth
    Parts cleaning stations
    BG-W Warehouse – While building or destructing wood products
    Warehouse Bailer - While unloading bails and adding wire
    Franklin All areas of production, except aisles
    All product testing areas – except office area when tests are not being performed
    Warehouse – except office desk area
    Labs – during active testing, assembly, repair, or working with live electrical
    Plain City All product testing areas – except office desk area when tests are not being performed
    All product assembly areas – except aisles and office desk area
    Paint Booth
    Warehouse – while building or destructing wood products
    Solectria All product assembly areas – except office desk area
    All product testing areas
    Warehouse – except office desk area
    Labs – while performing assembly, repair, or working with live electrical




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    Associates who face possible foot or leg injuries from falling or rolling objects or from crushing or penetrating materials should wear protective footwear. Associates whose work involves exposure to hot substances or corrosive or poisonous materials must have protective gear to cover exposed body parts, including legs and feet. Associates exposed to electrical hazards must wear non-conductive footwear.


    Examples of situations in which an associate should wear foot and/or leg protection include:

    • When heavy objects such as carts, pallet jacks or tools might roll onto or fall on the employee’s feet;
    • Working with sharp objects such as nails or spikes that could pierce the soles or uppers of ordinary shoes;
    • Exposure to molten metal that might splash on feet or legs;
      • Working on or around hot, wet or slippery surfaces; and
      • Working when electrical hazards are present.

    Safety footwear must meet ASTM minimum compression and impact performance standards in ASTM F2413.

    All ASTM-approved footwear has a protective toe and offers impact and compression protection. But the type and amount of protection is not always the same.

    Different footwear protects in different ways. Check the product’s labeling or consult the manufacturer to make sure the footwear will protect the user from the hazards they face.


    Face and leg protection choices include:

    Leggings Metatarsal Guards Toe Guards Combination foot and shin guards Safety Shoes
    Leggings Metatarsal Guards Toe Guards Toe Guards Combination foot and shin guards Safety Shoes
    Protect the lower legs and feet from heat hazards such as molten metal or welding sparks.

    Safety snaps allow leggings to be removed quickly.
    Protect the instep area from impact and compression.

    Made of aluminum, steel, fiber or plastic, these guards may be strapped to the outside of shoes.
    Fit over the toes of regular shoes to protect the toes from impact and compression hazards.

    They may be made of steel, aluminum or plastic.
    Protect the lower legs and feet, and may be used in combination with toe guards when greater protection is needed. Impact-resistant toes and heat-resistant soles that protect the feet against hot work surfaces.

    The metal insoles of some safety shoes protect against puncture wounds.

    Specialty Purpose Shoes

    Electrically conductive shoes provide protection against the buildup of static electricity.

    Foot powder should not be used in conjunction with protective conductive footwear because it provides insulation, reducing the conductive ability of the shoes.

    Silk, wool and nylon socks can produce static electricity and should not be worn with conductive footwear.

    • Note: Employees exposed to electrical hazards must never wear conductive shoes.

    Electrical hazard, safety-toe shoes are nonconductive and will prevent the wearers’ feet from completing an electrical circuit to the ground.

    These shoes can protect against open circuits of up to 600 volts in dry conditions and should be used in conjunction with other insulating equipment and additional precautions to reduce the risk of an associate becoming a path for hazardous electrical energy.

    The insulating protection of electrical hazard, safety-toe shoes may be compromised if the shoes become wet, the soles are worn through, metal particles become embedded in the sole or heel, or associates touch conductive, grounded items.

    Care of Protective Footwear

    As with all protective equipment, safety footwear should be inspected prior to each use.

    Shoes and leggings should be checked for wear and tear at reasonable intervals.

    This includes looking for cracks or holes, separation of materials, broken buckles or laces.

    The soles of shoes should be checked for pieces of metal or other embedded items that could present electrical or tripping hazards.

    Associates should follow the manufacturers’ recommendations for cleaning and maintenance of protective footwear.

    Hazard Analysis Guidelines
    Hazard Analysis Guidelines for Protective Footwear
    Hazard Type Examples of Hazard Common Related Tasks Safety Shoes Metatarsal Electrical Hazard
    Impact Falling objects: drop object that is being carried, object falls off shelf Assembly, repair, field service, material handling, building maintenance YES Optional NO
    Roll Over Vehicle, pallet-jack, cart rolls over foot Material handling, warehouse operations YES In some areas* NO
    Electrical Electric Shock Product troubleshooting and testing YES NO YES
    * Where identified in JHA

    In addition to the specifications that require foot protection, Yaskawa America, Inc. has identified the following locations where safety shoes or toe guards are required:

    Site Foot Protection Required Areas
    HQ Labs, Storage Cages, Shipping/Receiving Dock
    BG-A All areas of production, except aisles and office desk area
    All product testing areas (Electrical Hazard)
    Machine Shop
    Parts cleaning stations
    Engineering Lab
    Warehouse
    BG-N All areas of production, except aisles
    All product testing areas (Electrical Hazard)
    Warehouse
    BG-Repair All areas of repair, except aisles and office desk area
    All product testing areas (Electrical Hazard)
    Machine Shop
    Warehouse
    BG-W Warehouse
    All areas of production, except aisles and office desk area
    All product testing areas (Electrical Hazard)
    Repair
    Franklin All areas of production, except aisles
    All product testing areas (Electrical Hazard)
    Shipping, Receiving, Parts Kitting Areas
    Labs
    Machine Shop
    Plain City All product testing areas (Electrical Hazard)
    All product assembly areas – except aisles and office desk area
    Paint Booth
    Warehouse
    Solectria All product assembly areas
    All product testing areas (Electrical Hazard)
    Warehouse
    Labs





    Hand and Arm Protection


    Hand and arm protection is required when potential injury to hands and arms cannot be eliminated through engineering and work practice controls. Potential hazards include skin absorption of harmful substances, chemical or thermal burns, electrical dangers, bruises, abrasions, cuts, punctures, fractures and amputations. Protective equipment includes gloves, finger guards and arm coverings or elbow-length gloves.


    Protective Gloves

    The nature of the hazard and the operation involved will affect the selection of gloves.

    The variety of potential occupational hand injuries makes selecting the right pair of gloves challenging.

    It is essential that employees use gloves specifically designed for the hazards and tasks found in their workplace because gloves designed for one function may not protect against a different function even though they may appear to be an appropriate protective device.

    The following are examples of some factors that may influence the selection of protective gloves:

    • Type of chemicals handled.
    • Nature of contact (total immersion, splash, etc.).
    • Duration of contact.
    • Area requiring protection (hand only, forearm, arm).
    • Grip requirements (dry, wet, oily)
    • Thermal protection
    • Size and comfort
    • Abrasion/resistance requirements

    Gloves made from a wide variety of materials are designed for many types of workplace hazards. In general, gloves fall into four groups:
    • Gloves made of leather, canvas or metal mesh
      • Sturdy gloves made from metal mesh, leather or canvas provide protection against cuts and burns. Leather or canvass gloves also protect against sustained heat.
    • Fabric and coated fabric gloves
      • Fabric and coated fabric gloves are made of cotton or other fabric to provide varying degrees of protection.
    • Chemical and Liquid Resistant Gloves
      • Chemical-resistant gloves are made with different kinds of rubber: natural, butyl, neoprene, nitrile and fluorocarbon (viton); or various kinds of plastic: polyvinyl chloride (PVC), polyvinyl alcohol and polyethylene.
      • These materials can be blended or laminated As a general rule, the thicker the glove material, the greater the chemical resistance but thick gloves may impair grip and dexterity, having a negative impact on safety.
    Electrical Safety - Rubber Insulating Gloves

    Insulating Rubber Gloves have an untested shelf life of 1 year

    Once used, insulating rubber gloves must be re-certified every 6 months

    Cost center manager is responsible for sending the gloves for recertification

    When to Wear Gloves

    Examples of situations in which an associate should wear hand and arm protection within Yaskawa America, Inc. are:
    • When handling sheet metal or objects with sharp edges,
    • Handling wooden pallets or lumber,
    • When handling chemicals,
    • When using vibrating tools, and,
    • When working with live electrical.
    DO NOT wear gloves while operating powered rotary equipment.

    Hand and Arm Protection Hazard Analysis Guidelines
    Hazard Assessment Guidelines for Protective Hand and Arm Ware
    Hazard Type Examples of Hazard Common Related Tasks Required Type
    Sharp Edges/Items Sharp edge of sheet metal, burr on sheet metal, knife blade Assembly, repair, facility maintenance YES* Leather, canvas, metal mesh
    Slivers, chafing, abrasions Rough, sharp, or heavy materials Assembly, repair, facility maintenance YES* Fabric or Leather
    Chemical burns Using a chemical harmful to skin Using caustic chemical YES As required in Safety Data Sheet
    Electrical Electric Shock/Burns Product troubleshooting and testing YES Proper voltage rated insulated gloves. Long sleeves as required by NFPA 70E
    * Where identified in JHA


    Inspection of Gloves

    Protective gloves should be inspected before each use to ensure that they are not torn, punctured or made ineffective in any way.

    A visual inspection will help detect cuts or tears but a more thorough inspection by filling the gloves with water or air and tightly rolling the cuff towards the fingers will help reveal any pinhole leaks.

    Gloves that are discolored or stiff may also indicate deficiencies caused by excessive use or degradation from chemical exposure.

    Any gloves with impaired protective ability should be discarded and replaced.

    Reuse of chemical-resistant gloves should be evaluated carefully, taking into consideration the absorptive qualities of the gloves.

    A decision to reuse chemically-exposed gloves should take into consideration the toxicity of the chemicals involved and factors such as duration of exposure, storage and temperature.

    Insulating Rubber Gloves have an untested shelf life of 1 year.

    Once used, insulating rubber gloves must be re-certified every 6 months.

    Cost center manager is responsible for sending the gloves for recertification.



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    Fall Protection



    Fall Protection PPE


    When guardrails and other positive fall protection are not available to protect from falls, associates working at heights greater than 4’ above lower level, or where a fall into live electrical parts or operating machinery is a hazard, associates must use personal fall protection systems such as harnesses, lanyards, and lifelines.

    Training Requirements

    Before use, associates must be trained to understand:

    • the application limits (for example, maximum permitted free falls, distance needed below to stop before hitting lower levels or objects, minimizing swing falls, etc.) of the equipment.
    • Proper hook-up, anchoring, and tie-off techniques.
    • Proper use, inspection, and storage of equipment.
    Personal fall protection systems must not be used for other purposes such as hoisting materials.

    Inspection

    Personal fall protection systems must be inspected before each use and defective components must be removed from service.

    Personal fall protection systems subjected to impact loading must be removed from service.

    Anchorage

    Workers must attach to an anchorage of sufficient strength (min 5,000 pounds).

    Workers must use anchorage points independent of the scaffold supporting system.

    Positioning device systems must be secured to an anchorage capable of supporting at least twice the potential impact load of a worker’s fall.

    Lifelines and Lanyards

    Each worker must be provided with their own separate vertical lifeline.

    Horizontal lifelines must be designed, installed, and used under the supervision of a qualified person.

    Lifelines and lanyards must be protected against damage such as cuts, abrasions, burns (hot work), acids, and solvents.

    Snap Hooks and D-Rings

    Workers must use locking snap-hooks.

    Snap-hooks, unless designed for such connections, must not be connected to:
    • Webbing, rope or rope wire
    • Other snap-hooks
    • D-Rings to which other snap-hooks or connectors are attached
    • Horizontal lifelines
    • Other objects such as eye bolts that are incompatible



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    Electrical PPE

    When the arc rating is below 1.2 cal/cm2, the following PPE is required:

    • Protective clothing, non-melting or untreated natural fiber (e.g.: untreated cotton, wool, rayon, or silk, or blends of these materials) with a fabric weight of at least 4.5 oz/yd2
      • Shirt (long sleeve)
      • Pants (long)
    • Protective Equipment
      • Safety glasses or safety goggles
      • Hearing protection (ear canal inserts)
      • Heavy duty leather gloves
        • If rubber insulating gloves with leather protectors are used, additional leather or arc rated gloves are not required. The combination of rubber insulating gloves with leather protectors satisfies the arc flash protection requirement.




    Hearing PPE

    Types of Hearing Protectors

    Ear Plugs

    Ear plugs are inserted to block the ear canal. They may be premolded (preformed) or moldable (foam ear plugs).

    Ear plugs are sold as disposable products or reusable plugs. Custom molded ear plugs are also available.


    Semi-Insert Ear Plugs (Ear Caps)

    Semi-insert ear plugs which consist of two ear plugs held over the ends of the ear canal by a rigid headband.


    Ear Muffs

    Ear muffs consist of sound-attenuating material and soft ear cushions that fit around the ear and hard outer cups. They are held together by a head band.


    Yaskawa provides hearing protection at no cost to:

    • Any associate who requests hearing protection,
    • Any associate who is exposed to noise exposures at or above those shown in the following table:
    Permissible Noise Exposures
    Duration per day, hours Sound level dBA slow response
    8 90
    6 92
    4 95
    3 97
    2 100
    1 ½ 102
    1 105
    ½ 110
    ¼ or less 115
    Yaskawa associates exposed to noise exposures equal or greater than shown in the above table must wear appropriate attenuating hearing protection.

    Dual hearing protection shall be worn if exposures exceed 105 dB as an 8-hour TWA.



    Respiratory PPE

    Personal Protective Equipment for Respiratory protection is addressed in Yaskawa's Respiratory Protection Policy.

    Medical examinations shall be required for any associate prior to assignment to any job which requires use of a respirator. No associate with respiratory disease or other medical limitations will be allowed to perform work in areas requiring the use of respiratory equipment.

    All medical evaluations will be confidential, during normal work hours, convenient, understandable and the associate will be given the opportunity to discuss the results with the examining physician or health care provider.

    A medical evaluation is not required for voluntary use of a dust mask (e.g. N95 mask).


    High Visibility Vest, Shirt, or Jacket

    Where high visibility garments are required, they shall comply and be labeled with ANSI/ISEA 107 Class 2 or Class 3.

    The background material color shall be one of the approved fluorescent colors:

    • Fluorescent Yellow-Green
    • Fluorescent Orange-Red
    • Fluorescent Red
    The reflective material shall:
    • Be silver or combined-performance material (visible in both day and night),
    • Be at least 2 inches (50 mm) wide
    • Provide 360° visibility, typically with horizontal bands around the torso and bands over the shoulders
    • The reflective bands must not be interrupted around the torso (no gaps)

    Reflective vests must be properly sized and worn closed to meet coverage requirements.

    Locations where High Visibility Garments must be worn

    High-visibility garments—such as vests, shirts, or jackets—must be worn in warehouse areas and in any location designated as requiring high-visibility apparel.

    Cold-Weather High Visibility Garments

    Yaskawa may provide high-visibility jackets or sweatshirts to associates working in cold environments, such as while loading or unloading trailers in the warehouse.

    High-visibility jackets, shirts, or sweatshirts shall not have hoods, as hoods can restrict a person’s field of vision.


    PPE When in the Field

    Yaskawa associates working in the field shall follow the more restrictive PPE policy between the requirements defined in this policy and the customer’s PPE requirements.



    PPE for Contract Workers

    Yaskawa will inform contract employers of the PPE requirements.

    The Contract Employer shall provide the following PPE:

    • Safety Glasses,
    • Steel Toed Shoes.
    Yaskawa will supply all other required PPE.

    Yaskawa will provide temporary eye and foot protection until such time that the contract employer provides acceptable PPE.



    PPE Training

    General PPE training is included in Safety Orientation Training. Records are maintained in Yaskawa’s Learning Management System.

    Hands-on Eye and Face Protection, Foot Protection, Hand and Arm Protection, Hearing Protection, and Head Protection PPE training is provided by the associate’s supervisor prior to first use. No records are required.

    Fall Protection PPE training is provided by a qualified Fall Protection trainer prior to the associate’s first use of fall protection PPE. Records are maintained by the associate's supervisor.

    Electrical Safety Protection is provided by a qualified Electrical Safety trainer prior to the associate’s first use of electrical safety PPE.

    Respiratory protection PPE training is provided by a qualified trainer.



    Records

    Record Title Retained by Disposition
    Personal Protective Equipment Training Records Maintained by Supervisor or Yaskawa's Learning Management System Employment Tenure plus 5 Years
    Job Hazard Assessment Electronically Available to All Associates, stored on Network Computer or www.YaskawaSafety.com website Retained while process is active

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    Revision History

    Rev # Description Release Date Approved by
    0 Conversion of old safety documents, rewrite, and issue 5/17/2016 Thurwanger
    1 Added flowcharts 10/12/2016 Thurwanger
    2 Added BG-W warehouse (was previously BG-A) 5/24/2019 Thurwanger
    3 Changed Learning Management System from SuccessFactors to UKG Learning 2/12/2022 Thurwanger
    4 Added Franklin Drive Value Add facility, Removed Oak Creek 6/12/2025

    Program Review

    Review Date Reviewed by Changes Required (Yes/No) Revision # if updated
    2/21/2017 Thurwanger No
    1/16/2018 Thurwanger No
    1/22/2019 Thurwanger Yes 2
    1/14/2020 Thurwanger No
    1/21/2021 Thurwanger No
    1/18/2022 Thurwanger Yes 3
    1/31/2023 Thurwanger No
    1/16/2024 Thurwanger No
    1/21/2025 Thurwanger Yes 4