Policy Key Points
Policy
Introduction
Overview
Associates who work in outdoor locations or in other work sites where environmental risk factors for heat illness are present are at risk for developing heat related illnesses if they do not protect themselves appropriately.
The purpose of this policy is to reduce the potential for heat illnesses by making associates aware of heat illnesses, ways to prevent illness, and actions to take if symptoms appear.
Scope of Policy
While this policy applies to all Yaskawa associates and locations, the associates affected are:
- Associates performing field service in high heat regions, and
- Associates working in heat testing laboratories.
Information within this policy and related training may be helpful to associates and their families for non-work related activities in high heat areas.
Definitions
Acclimatization
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Temporary adaptation of the body to work in the heat that occurs gradually when a person is exposed to it.
Acclimatization peaks in most people within four to fourteen days of regular work for about two hours per day in the heat.
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Environmental Risk Factors
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Conditions that create the possibility that heat illness could occur, including:
- Air temperature
- Relative humidity
- Radiant heat from the sun and other sources
- Conductive heat sources such as the ground, air movement, workload severity
- Duration, protective clothing, and personal protective equipment worn by associates
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Heat Cramps
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Painful muscle spasms that result from the loss of salt and electrolytes due to excessive sweating.
Cramps will usually affect the stomach, arms, and legs.
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Heat Exhaustion
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A state brought on by the loss of fluids during excessive sweating.
Heat exhaustion produces nausea, headaches, clammy and moist skin, weakness, and fainting.
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Heat Illness
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A serious medical condition resulting from the body’s inability to cope with a particular heat load.
Types of heat illness include:
- Heat Rash
- Heat Cramps
- Heat Exhaustion
- Heat Stroke
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Heat Rash
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A condition that occurs in hot, humid environments where sweat cannot easily evaporate from the skin.
Heat rash produces a rash that, in some cases, causes severe pain.
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Heat Stroke
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A severe medical emergency that can result in death.
The body’s core temperature gets too high and can no longer cool itself down.
Heat stroke produces hot and dry skin (usually no sweating).
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Heat Wave
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“Heat Wave” means any day in which the predicted high temperature will be at least 80 degrees Fahrenheit and at least ten degrees Fahrenheit higher than the average high daily temperature in the preceding five days.
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Personal Risk Factors
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Factors that affect the body’s water retention or other physiological responses to heat, such as:
- Age
- Degree of acclimatization
- Health
- Water consumption
- Alcohol consumption
- Caffeine consumption
- Use of prescription medications
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Recovery Period
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A period of time to rest and recover from the heat to prevent heat illness.
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Shade
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Blockage of direct sunlight.
Canopies, umbrellas, and other temporary structures may provide shade.
Shade is not adequate when heat in the area defeats its purpose by preventing the body from cooling.
For example, a car sitting in the sun does not provide adequate shade unless it is running with air conditioning.
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Responsibilities
Directors, Managers, and Supervisors
- Identifying all associates who are required to work outdoors or in other environments where potential heat illness could occur and identify the supervisor of the associate.
- Assuring that adequate water, shade, and necessary rest breaks are available when the environmental risk factors for heat stress are present.
- Ensuring that all affected associates are trained on heat illness prevention.
- Ensuring that associates do not work alone when the environmental risk factors for heat illness are present.
- Ensuring that all requirements in this policy are followed.
Affected Associates
- Complying with the provisions of Yaskawa’s Heat Illness Prevention Program, as defined within this policy and the training they receive.
- Ensuring that they have the appropriate amount of drinking water available at all times when the environmental risk factors for heat illness are present.
- Ensuring they have access to a shaded area or air conditioned building or vehicle to prevent or recover from heat related symptoms.
- Ensuring they are not working alone when environmental risk factors for heat illness are present.
- Reporting heat related illness symptoms to the supervisor.
Environmental, Health, and Safety Department
- Aiding departments with developing a written program that complies with the requirements of federal OSHA, State Plan OSHA (e.g.: California OSHA), and Canada OSH regulations.
- Assisting with providing training tools to all potential associates who may be impacted, and their supervisors, on the risks and prevention of heat illness, including how to recognize symptoms and respond when they appear.
Physical Work Factors and Task Planning
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Before performing any task in high-heat environments, physical work factors must be evaluated and taken into consideration, as they significantly contribute to the risk of heat-related illnesses. These factors include, but are not limited to:
- Work intensity and duration: High-exertion tasks such as lifting, climbing, prolonged standing, or continuous movement increase body heat generation and elevate risk.
- Body position and movement: Awkward postures, repetitive motions, or confined space work can increase physical strain and hinder heat dissipation.
- Use of PPE, tools, or equipment: Wearing insulating PPE (e.g., arc-rated clothing, face shields) or using heavy or vibrating tools adds to the body’s heat burden.
- Task location: Working on hot surfaces, in enclosed or poorly ventilated spaces, or near heat-emitting equipment can intensify exposure.
- Pace of work: Rushed or timed tasks, or those without adequate rest cycles, may not allow the body enough recovery to cool properly.
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Supervisors and associates must review the physical demands of a task and make necessary adjustments to reduce heat load. These may include:
- Reducing task duration or intensity,
- Scheduling high-exertion tasks during cooler hours,
- Incorporating additional rest periods,
- Rotating workers to limit individual heat exposure, and
- Using engineering controls like ventilation or portable fans when feasible.
Heat Illness Prevention for Field Service Associates
Field Service Managers/Supervisors
- Allow associates time to Acclimate
- Acclimating to high heat areas can take between 4 and 14 days, which is usually much longer than the associates time assigned to the area.
- Therefore, whenever temperatures exceed 95° F, the manager must assume that the associate has not been acclimated to the high heat. These associates must be monitored for heat illness. View the monitoring responsibilities to see how this can be accomplished for field service.
- Provide Access to Water
- Managers/Supervisors of Field Service associates must: 1) provide access to clean drinking water, and 2) encourage associates to drink at least one quart per hour (four 8-ounce cups).
- The nature of field service does not allow for Yaskawa to have water at the customer site before the associate arrives so the field service associate must be allotted the time to purchase the water at Yaskawa’s expense (may be through company credit card or expensed) and bring the water with them to the site.
- Whenever an associate is sent to an area where high heat (above 80° F), the manager must remind the associate to bring water and to drink at lease one quart per hour.
- Provide Access to Shade
- Access to shade is required whenever temperatures exceed 80° F. The shade from a vehicle or from an electrical enclosure is not sufficient to allow cooling.
- Therefore, whenever a field service associate is working in temperatures, they must be permitted to return to the car and sit in air conditioning at least once every two hours for a period not less than 15-minutes.
- Monitor Associate
- Since field service associates will generally not be acclimated to the high temperatures, field service associates working outdoors when temperatures exceed 80° F must be monitored.
- Often, the Yaskawa associate is only accompanied to the site by one person from the customer. The two associates should monitor each other for signs of heat illness.
- When temperatures exceed 95° F, the field service associate must call his/her supervisor or designated representative for remote monitoring of potential heat illness.
- Train Associates
- Training is the most important component of Yaskawa’s Heat Illness Prevention Policy and shall be provided to all potentially impacted associates who work where environmental risk factors for heat illness are present.
- Field Service Managers and Supervisors are required to ensure the affected associates complete and understand the training. Links to online training are included in the Training section of this policy.
- Heat Illness Prevention Training is required annually for affected associates.
Field Service Associates
- Acclimate to the High Heat
- It generally takes between 4 and 14 days to acclimate to the heat, far less than the time it takes to service multiple units in the field.
- If you are traveling to a region where temperatures are both 80° F or higher, and 10° higher than what you have been exposed to, you will not be acclimated.
- In this circumstance, it is critical that you drink at least a quart of water each hour, take at least a 15-minute break every two hours, or whenever you feel any signs of heat illness. This break must be in shade from a building, an awning, or in air conditioning. You must also make phone contact with your supervisor at least every 2-hours, and at least every half hour when temperatures exceed 95° F.
- Drink Water
- Whenever you are working outside in temperatures greater than 85° F, you must drink at least one quart of water each hour.
- Yaskawa will provide you with the clean water at no expense to you. Since you are going to a customer site, you have to bring the water with you. You can either bring it from your local office, or purchase it and enter the purchase on your expense report.
- Caffinated beverages are not a substitute for the water requirement.
- Use Shade or Other Means to Cool Down
- The shade from vehicles and electric enclosures is not sufficient to provide cooling. If you cannot access shade from a building or awning, you can sit in your car with your air conditioning on.
- Take a 15-minute break in the shade or air conditioned vehicle at least every 2 hours when the temperature exceeds 80° F. If you are using the vehicle air conditioning, the 15-minutes doesn’t begin until the air conditioning has been on long enough to provide cooling.
- Report Any Signs and Symptoms of Heat Illness
- While performing field service, you may be accompanied by an employee from the customer.
- NOTE: NEVER WORK ALONE WHEN WORKING ON ELECTRICAL EQUIPMENT OR WHEN WORKING IN OUTDOOR TEMPERATURES GREATER THAN 85° F.
- Talk with the observer and discuss the signs and symptoms of heat illness. Observe each other and notify the customer and/or your supervisor if you see or feel any signs or symptoms of heat illness.
- Complete Heat Illness Prevention Training
- You must complete Heat Illness Prevention Training annually if you work in high heat (>80° F) regions.
- Notify your supervisor or EHS (EHS@Yaskawa.com or 262-391-1697) if you have any questions regarding any information in the training or any other questions about heat illness prevention.
Indoor High Heat
All Yaskawa America, Inc. facilities are temperature controlled.
Associates who work in laboratories where high heat and/or high humidity tests are being performed, particularly when electrical PPE is worn, are subject to heat illness.
- Associates working in this environment must work with other associates in the area who are trained to monitor for heat illness.
- This work should be limited to no more than 30-minutes while wearing electrical PPE
Associates should drink one quart of water per hour.
Heat Illness Emergency Procedures
If an associate has any symptoms of heat illness, first-aid procedures should be initiated without delay. Common early signs and symptoms of heat illness include headache, muscle cramps, and unusual fatigue. However, progression to more serious illness can be rapid, and can include loss of consciousness, seizures, mental confusion, unusual behavior, nausea or vomiting, hot dry skin, or unusually profuse sweating.
Any associate exhibiting any of the above mentioned symptoms requires immediate attention. Even the initial symptoms may indicate serious heat exposure. If medical personnel are not immediately available onsite and serious heat illness is suspected, emergency medical personnel should be immediately contacted and on-site first aid undertaken. No associate with symptoms of possible serious heat illness should be left unattended or sent home without medical assessment and authorization.
All Supervisors and employees must be trained to recognize and respond to symptoms of possible heat illness.
If any associate exhibits signs or symptoms of heat stroke emergency medical services must be contacted. Supervisors must be able to provide clear and precise directions to the worksite and should carry cell phones or other means of communication to ensure that emergency services can be called.
Heat Illness Training
Each supervisor who leads people who work in high heat areas are provided with training that
includes:
- Requirements identified in this policy,
- Heat Illness Prevention,
- Recognizing signs and symptoms of Heat Illness,
- Heat Illness Emergency Procedures.
This training is available in electronic form via Yaskawa’s learning management system. Classroom
training is available by contacting EHS at EHS@Yaskawa.com.
Heat Illness Prevention Reporting
Associates must report the onset of signs of heat illness to their supervisor or another member of Yaskawa management.
Constant awareness of and respect for heat illness prevention procedures and compliance with all applicable safety rules is mandatory. Associates may report any safety concerns to their supervisor or Human Resources.
Supervisors may issue warnings to employees and implement disciplinary actions up to and including termination for failure to follow the guidelines of this program.
Heat Illness Prevention Auditing
Field service managers shall audit compliance to this policy through onsite and by electronic means.
Revision History
Rev # |
Description |
Release Date |
Approved by |
0 |
Initial release |
5/11/2019 |
Thurwanger |
1 |
Added Physical Work Factors and Task Planning |
4/1/2025 |
Thurwanger |
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Program Review
Review Date |
Reviewed by |
Changes Required (Yes/No) |
Revision # if updated |
1/9/2020 |
Thurwanger |
No |
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1/19/2021 |
Thurwanger |
No |
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1/13/2022 |
Thurwanger |
No |
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1/26/2023 |
Thurwanger |
No |
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1/11/2024 |
Thurwanger |
No |
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1/16/2025 |
Thurwanger |
Yes |
1 |
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