Job Hazard Analysis

Job Hazard Analysis

HazardAnalysisID: 32

Facility: Franklin DVAF

Assessed By: Thurwanger

Original Assessment Date: 2026-06-29

Work Area: Floor Mount Line

Station: Panel Wiring

Process: Add control, signal, and power wires to panel that is on height-adjustable container

Last Updated: 2026-06-29 11:50:23

Signs: Floor tape signifying location of required PPE - Safety Glasses, Safety Shoes

Barriers:

Other Controls: Height adjustable lift table, Desoutter adjustable torque driver mounted on tool balancer, Floor mat

Temperature: 71 °F

Noise: 65 dB

Dust: 0

Vapors/Mists: 0

Poor Lighting: 0

Work Alone: 0

  • General Safety Training for Associates Working in Higher Risk Areas:
    Computer Based Training
  • Torque Training:
    Included in Orientation Training
  • On-The-Job Training:
    OJT from assigned trainer
  • Chemical: Simple Green
    Secondary Container: Yes
    SDS on File: Yes
    SDS Link: View SDS
  • Chemical: Isopropyl Alcohol
    Secondary Container: Yes
    SDS on File: Yes
    SDS Link: View SDS
  • Tool Description: Desoutter Torque Driver
    Tool Inspection: Inspect electrical wires at start of each shift for damaged insulation
  • Tool Description: Height Adjustable Conveyor
    Tool Inspection: 1. Verify cables and hoses are not creating trip hazard. 2. Verify rollers are locked and gates are up
  • Tool Description: Power Wire Cutters and Strippers
    Tool Inspection: Inspect electrical wires at start of each shift for damaged insulation
  • Tool Description: Hand Wire Cutters and Strippers
    Tool Inspection: Replace when tool becomes dull

Personal Protective Equipment (PPE)

Eye Protection Head Protection Hearing Protection
✔ Safety Glasses w/ Side Shields
Hand Protection Foot Protection Respiratory Protection
No hand protection fields defined ✔ Steel/Composite Toe
Electrical Protection
Task: Cutting Wire to Length, Crimping Lugs

Description: Using power wire cutters, strippers, and crimpers

Created: 2026-06-29 | Updated: 2026-06-29

Associated Hazards:
  • Category: Cut by/Punctured by
    Description: Cut or pinch by blades or jaws
    Severity: 5, Likelihood: 4, Score: 20
    Control: Guard on power crimpers. Ensure hands are clear of cutter blades and crimper jaws

    Created: 2026-06-29 | Updated: 2026-06-29

  • Category: Struck-by, Struck-against
    Description: Wire cutting and stripping can send cut wire ends airborne striking the eyes
    Severity: 6, Likelihood: 3, Score: 18
    Control: Safety glasses with side shields

    Created: 2026-06-29 | Updated: 2026-06-29

Task: Torquing Wire Connections

Description: Use Desoutter tool to torque wire connection

Created: 2026-06-29 | Updated: 2026-06-29

Associated Hazards:
  • Category: Ergonomics/Over-Exertion
    Description: Squeezing tool too hard with wrong body mechanics can place strain on soft tissue
    Severity: 4, Likelihood: 4, Score: 16
    Control: Hold tool with enough pressure to maintain control but without excess tension in hands. Perform reverse stretching every 20-minutes if frequent torquing is required

    Created: 2026-06-29 | Updated: 2026-06-29

Task: Transferring panel to next station

Description: Remove roller lock and lower gate. Roll the panel to the next station or transfer conveyor.

Created: 2026-06-29 | Updated: 2026-06-29

Associated Hazards:
  • Category: Caught-in/Caught In-between
    Description: Fingers pinched between conveyor roller and panel
    Severity: 2, Likelihood: 2, Score: 4
    Control: Move panel by holding on top of panel, not the edges. Manual conveyor so control remains with operator.

    Created: 2026-06-29 | Updated: 2026-06-29

  • Category: Struck-by, Struck-against
    Description: Conveyor pushed off conveyor
    Severity: 2, Likelihood: 3, Score: 6
    Control: Verify conveyor being transferred to has gates up to prevent it from rolling off the edge

    Created: 2026-06-29 | Updated: 2026-06-29

Ergonomic Assessment

Job Hazard Score: 12.00

Hazard Category: Medium

Time on Task: 20-40 hours

Body Part Posture Force Duration Frequency
Left Wrist Wrist Extended
✔ Yes - Extended 		✖ No - Pinch Grip or Finger Press ≥ 2 lbs or Power Grip ≥ 10 lb ✖ No - ≥ 10 sec ✔ Yes - ≥ 30/min
Wrist Flexed
✔ Yes - Flexed
Wrist Radial Deviation
✔ Yes - Radial Deviation
Wrist Ulnar Deviation
✔ Yes - Ulnar Deviation
Right Wrist Wrist Extended
✔ Yes - Extended 		✖ No - Pinch Grip or Finger Press ≥ 2 lbs or Power Grip ≥ 10 lb ✖ No - ≥ 10 sec ✔ Yes - ≥ 30/min
Wrist Flexed
✔ Yes - Flexed
Wrist Radial Deviation
✔ Yes - Radial Deviation
Wrist Ulnar Deviation
✔ Yes - Ulnar Deviation
Left Elbow Elbow Extended
✖ No - Extended 		✖ No - ≥ 10 lb ✖ No - ≥ 10 sec ✖ No - ≥ 2/min
Elbow Rotated
✖ No - Rotated
Right Elbow Elbow Extended
✖ No - Extended 		✖ No - ≥ 10 lb ✖ No - ≥ 10 sec ✖ No - ≥ 2/min
Elbow Rotated
✖ No - Rotated
Left Shoulder Shoulder Arm Raised
✖ No - Arm Raised 		✖ No - ≥ 10 lb ✖ No - ≥ 10 sec ✖ No - ≥ 2/min
Shoulder Arm Behind
✖ No - Arm Behind
Shoulder Shrugged
✖ No - Shrugged
Right Shoulder Shoulder Arm Raised
✖ No - Arm Raised 		✖ No - ≥ 10 lb ✖ No - ≥ 10 sec ✖ No - ≥ 2/min
Shoulder Arm Behind
✖ No - Arm Behind
Shoulder Shrugged
✖ No - Shrugged
Neck
Postures Force Duration Frequency
Neck Extended
✖ No - Extended 		✖ No - ≥ 2 lb ✖ No - ≥ 10 sec ✔ Yes - ≥ 2/min
Neck Flexed
✔ Yes - Flexed
Neck Sideways
✔ Yes - Sideways
Neck Twisted
✖ No - Twisted
Back
Postures Force Duration Frequency
Back Extended
✖ No - Extended 		✖ No - ≥ 25 lb ✖ No - ≥ 10 sec ✔ Yes - ≥ 2/min
Back Flexed
✔ Yes - Flexed
Back Sideways
✖ No - Sideways
Back Twisted
✖ No - Twisted
Back Unsupported
✖ No - Unsupported
Legs
Postures Force Duration Frequency
Legs Kneeling
✖ No - Kneeling 		✖ No - ≥ 10 lb ✖ No - ≥ 30% of the day ✖ No - ≥ 2/min
Legs Squatting
✖ No - Squatting
Legs Unsupported
✖ No - Unsupported
Ergonomic Stressors
Stressors
Vibration Low Temperature Compression Impact
✖ No - Exposure to vibration ✖ No - Exposure to cold temperatures ✖ No - Compression from tool or surface ✖ No - Exposure to sudden impacts