Job Hazard Analysis

Job Hazard Analysis

HazardAnalysisID: 31

Facility: Franklin DVAF

Assessed By: Jim Barnard

Original Assessment Date: 2026-04-13

Work Area: O&G Assembly

Station: Panel Integration

Process: Placing Panel Assembly into the Enclosure of the Weatherford designed enclosures. Panel is Assembled on a 1,000# Cap Pump Cart with Engineered modification (Christian Johnson) from 2019 (or earlier). The design was to allow the Pump Cart to be an Assembly aide to assist the Associates in tilting the Panel into the Enclosure without manual lifting as was done in Weatherford before it moved to YAI. The original Process was to manually lift the unit into the Enclosure, it was changed to interim design to use a small Crane assist in the lift until Christian designed the assist Tool. Current design with the GEM Series has created an additional "Pan" around the drive which creates an issue with how the unit can be manipulated into position. The process used with the 2X4 runners on the side of the Panel create an issue where the weight of the unit causes the Panel to "dig" into the runners and STOP the unit from sliding into the Enclosure. A redesign is needed to accommodate the size changes from the beginning of the project.

Last Updated: 2026-04-13 16:32:19

Signs: Wear on the existing side runners of the Cart - causing binding during Assembly.

Barriers:

Other Controls:

Temperature: °F

Noise: dB

Dust: 0

Vapors/Mists: 0

Poor Lighting: 0

Work Alone: 0

  • NA:
    Not Applicable
  • Chemical: None
    Secondary Container: No
    SDS on File: No
    SDS Link: View SDS
  • Tool Description: Tilt Install Tool
    Tool Inspection: Redesign needed to reduce Risks of Pinching and Falling during normal operation.

Personal Protective Equipment (PPE)

Eye Protection Head Protection Hearing Protection
✔ Safety Glasses w/ Side Shields
Hand Protection Foot Protection Respiratory Protection
No hand protection fields defined ✔ Steel/Composite Toe
Electrical Protection
Task: Redesign (ADD) to current Pump Cart design

Description: Work on new design to fit the new design of the Weatherford Product line and make Process safer for the Employees.
Design will be completed and then Work Instruction will be written, Trained and Deployed.

Created: 2026-04-13 | Updated: 2026-04-13

Associated Hazards:
  • Category: Struck-by, Struck-against
    Description: Pinch point and Fall Hazard
    Severity: 4, Likelihood: 1, Score: 4
    Control: Engineering Control

    Created: 2026-04-13 | Updated: 2026-04-13

Ergonomic Assessment

Job Hazard Score: 0.00

Hazard Category: Low

Time on Task: < 4 hours

Body Part Posture Force Duration Frequency
Left Wrist Wrist Extended
✖ No - Extended 		✖ No - Pinch Grip or Finger Press ≥ 2 lbs or Power Grip ≥ 10 lb ✖ No - ≥ 10 sec ✖ No - ≥ 30/min
Wrist Flexed
✖ No - Flexed
Wrist Radial Deviation
✖ No - Radial Deviation
Wrist Ulnar Deviation
✖ No - Ulnar Deviation
Right Wrist Wrist Extended
✖ No - Extended 		✖ No - Pinch Grip or Finger Press ≥ 2 lbs or Power Grip ≥ 10 lb ✖ No - ≥ 10 sec ✖ No - ≥ 30/min
Wrist Flexed
✖ No - Flexed
Wrist Radial Deviation
✖ No - Radial Deviation
Wrist Ulnar Deviation
✖ No - Ulnar Deviation
Left Elbow Elbow Extended
✖ No - Extended 		✖ No - ≥ 10 lb ✖ No - ≥ 10 sec ✖ No - ≥ 2/min
Elbow Rotated
✖ No - Rotated
Right Elbow Elbow Extended
✖ No - Extended 		✖ No - ≥ 10 lb ✖ No - ≥ 10 sec ✖ No - ≥ 2/min
Elbow Rotated
✖ No - Rotated
Left Shoulder Shoulder Arm Raised
✖ No - Arm Raised 		✖ No - ≥ 10 lb ✖ No - ≥ 10 sec ✖ No - ≥ 2/min
Shoulder Arm Behind
✖ No - Arm Behind
Shoulder Shrugged
✖ No - Shrugged
Right Shoulder Shoulder Arm Raised
✖ No - Arm Raised 		✖ No - ≥ 10 lb ✖ No - ≥ 10 sec ✖ No - ≥ 2/min
Shoulder Arm Behind
✖ No - Arm Behind
Shoulder Shrugged
✖ No - Shrugged
Neck
Postures Force Duration Frequency
Neck Extended
✖ No - Extended 		✖ No - ≥ 2 lb ✖ No - ≥ 10 sec ✖ No - ≥ 2/min
Neck Flexed
✖ No - Flexed
Neck Sideways
✖ No - Sideways
Neck Twisted
✖ No - Twisted
Back
Postures Force Duration Frequency
Back Extended
✖ No - Extended 		✖ No - ≥ 25 lb ✖ No - ≥ 10 sec ✖ No - ≥ 2/min
Back Flexed
✖ No - Flexed
Back Sideways
✖ No - Sideways
Back Twisted
✖ No - Twisted
Back Unsupported
✖ No - Unsupported
Legs
Postures Force Duration Frequency
Legs Kneeling
✖ No - Kneeling 		✖ No - ≥ 10 lb ✖ No - ≥ 30% of the day ✖ No - ≥ 2/min
Legs Squatting
✖ No - Squatting
Legs Unsupported
✖ No - Unsupported
Ergonomic Stressors
Stressors
Vibration Low Temperature Compression Impact
✖ No - Exposure to vibration ✖ No - Exposure to cold temperatures ✖ No - Compression from tool or surface ✔ Yes - Exposure to sudden impacts