Hazard Analysis
Facility:
Buffalo Grove Assembly
Buffalo Grove North
Buffalo Grove Repair
Buffalo Grove Warehouse
Franklin DVAF
Franklin Technology Center
Lawrence
Oak Creek
Plain City
Waukegan
Other
Work Area:
What is the job task being analyzed?
Analysis Date:
What are the job types of the associates who will perform this work (eg: Assembler, Tester, Engineer, Contractor, etc.):
Analysis Conducted By:
List the job tasks that are performed during this process:
Hazard Categories
Hazards with the Potential to cause a Serious Injury or Fatality (SIF)
SIF - Electrical
Is the worker exposed to live exposed electrical conductors while performing this work?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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SIF-Overhead Crane
Is the worker operating an overhead crane, or working in an area where they are in the fall zone of an operating overhead crane?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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SIF-Powered Industrial Vehicle Operator
Does the worker operate a powered industrial vehicle (eg: forklift, order picker, powered pallet jack, man lift)?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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SIF-Pedestrian in area of PIV
Does the worker work or walk in an area where powered industrial vehicles operate?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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SIF-Industrial Tools
Does the worker operate powered saws, grinders, or other powered tools that have the potential to cause a severe injury or fatality?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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SIF-Robot Fields
Is the worker within the full operating extent of robot or manipulator moving parts? (Consider the full operating extent, not just as the robot may be programmed.)
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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SIF-Fall to Lower Level
Can the worker fall to a lower level that is four feet or more, or fall into a dangerous area such as machinery at any level?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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Physical Hazards
Fall from Height Below 4 feet
Could the worker fall to a lower level that is less than four feet?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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PH-Slip, Trip
While performing this work, is there anything that the worker can slip or trip on:
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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PH-Cut, Puncture, or Burn
Is there anything that can cut, puncture, or burn the worker?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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PH-Struck by, Struck against, Caught in
Is there anything that can strike the worker (moving or falling objects), that the worker can strike a body part against, or that a body part, loose clothing, jewelry, or hair can get caught in?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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Chemical Hazards
Hazardous Chemicals
Is the worker exposed to any hazardous chemicals while performing this work? (A hazardous chemical is anything that requires a Safety Data Sheet. Refer to HAZCOM training.)
Yes
No
Is this hazard sufficiently controlled?
Yes
No
List the hazardous chemicals and how they are controlled to prevent injury or illness:
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Ergonomic Hazards
Ergo-Posture
Does performing this work place the worker in poor postures for extended periods (more than 8 minutes at a time or more than a total of 20 minutes per hour) or are there repetitive motions performed more than 60 times per hour?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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Lifting
Does the worker have to lift anything by hand that is heavier than Yaskawa standards (40 pounds within power zone, or 8 pounds from below knees, above shoulder, or that they have to reach for)?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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Force
Is force required to push, pull, or grip something? (more than 10 lbs of force when pushing or pulling something straight towards or away from the body, or more than 3 pounds of force across the body, pinch force greater than 2 lbs, or grip force greater than 6 lbs) Also, are there sudden starts or stops that can be jarring to the body?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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Ergo-Vibration
Is the worker exposed to vibration?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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Environmental Hazards
EH-Temperature
Is the worker exposed to extreme environmental temperatures for more than 15 minutes? (Greater than 85° F or Less than 40° F):
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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EF-Noise
Is the worker exposed to noise greater than 85 dB? (Mark yes if someone needs to raise their voice to be heard and you don't have the ability to measure)
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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Other Hazards
Other
Are there any other hazards that need to be controlled?
Yes
No
Is this hazard sufficiently controlled?
Yes
No
How is this hazard currently controlled?
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Personal Protective Equipment (PPE)
Personal Protective Equipment
Is eye or face protection required?
Yes
No
List the types of eye and face protection. Note: If a face shield is required, safety glasses with side shields are also required. Eye protection must comply with ANSI Z87.1
Is toe or foot protection required?
Yes
No
What is required for toe or foot protection? (Foot protection must comply with ASTM F2413)
Head Protection:
Yes
No
What head protection is required? (Must comply with ANSI Z89.1.
Hand Protection:
Yes
No
What hand protection is required? (NOTE: Gloves cannot be worn when the hands will be near rotating powered equipment.)
Hearing Protection:
Yes
No
What type of hearing protection is required?
Respiratory Protection:
Yes
No
What type of respiratory protection is required? (NOTE: Medical evaluations and fit tests are required if respirators are used. Dust masks can be worn voluntarily, but the worker must be provided with OSHA Respiratory Standard Appendix D if they wear a dust mask voluntarily. If dust masks are required, a medical evaluation must be performed.
Fall Protection:
Yes
No
What type of fall protection PPE is required?
Other PPE:
Yes
No
What other PPE is required?
EHS Review - To be completed only by a representative of the EHS Department
EHS Review
EHS Review Complete?
Yes
No
EHS Reviewed By:
EHS Reviewed Date: